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Your Professional Ductile Iron Pipe Manufacturer!

 

Established in 2015, Taiyuan Jintai Technology Co., Ltd. stands out as a premier manufacturer specializing in the remanufacturing of hydraulic equipment. Our core focus lies in the production, sales, and maintenance of engineering hydraulic drive accessories, plunger pumps, motors, and reducer assemblies.

 
 
Why Choose Us

Rich Experience

Our company was established in 2014. After years of development and technological progress, our company has rich production and manufacturing experience and has become a premier manufacturer specializing in the remanufacturing of hydraulic equipment.

Custom Service

Specializing in engineering hydraulic drives, we have honed our technological expertise to provide personalized, customized services that cater to the diverse needs of our clientele.

 

Quality Control

By prioritizing technology and scientific processes in our operations, we ensure the production of reliable products that garner positive acclaim from users.

Cooperation Enterprises

We forging collaborative partnerships with enterprises nationwide, There are countries like Turkey, Argentina, Chile, Russia, Egypt, and Iran.

 

 

Advantages of Ductile Iron Pipe
 

Environmentally superior pipe
Ductile iron pipes are natural, safe, and sustainable. Ductile iron pipes contain at least 90% recycled materials with the pipes themselves being 100% recyclable.

 

Lower emissions and less energy
Ductile iron pipe has better environmental performance due to its lower greenhouse gas emissions in both the production and operation phases. From cradle-to-grave, Ductile iron pipe is superior environmentally, as it requires less energy to pump water and has a lower environmental impact.

 

Resilient
Ductile iron pipe is resilient through extreme weather events, natural disasters, soil contamination, and unpredictable situations. With its strength and durability, Ductile iron is the pipe of choice to protect against wildfires, earthquakes, floods, hurricanes, extreme temperatures, and the regular, ongoing stresses facing water utility systems.

 

Health and safety
Production of Ductile iron pipe does not release dangerous chemicals like vinyl chloride, dioxin or ethylene dichloride. Ductile iron pipe does not absorb toxins like plastic pipe and provides better protection against drinking water contamination. Ductile iron pipe is safer to install and maintain than plastic pipe, which is more prone to catastrophic installation and operational failures causing injuries to workers and damage to property.

 

Longer life cycle
Ductile iron pipe requires very little maintenance and has an expected service life of at least 100 years. Ductile iron pipe provides significant cost savings and benefits compared to plastic pipe, which has an average service life of 55 years. A longer life cycle saves money and is better for the environment. It also means fewer interruptions, fewer replacements, and more peace of mind for local communities.

 

Ductile Iron Pipe Plug, Socket Plug, Blind Flange

 

Ductile Iron Composition

Usually, ductile iron is composed of 3.2 to 3.6% Carbon, 2.2 to 2.8% Silicon, 0.1 to 0.2% Manganese, 0.03 to 0.04% Magnesium, 0.005 to 0.04% Phosphorus, 0.005 to 0.02% Sulfur, Less than 0.4% Copper and Remaining (Around 94%) Iron. Additionally, tin or copper can be added to increase the strength of ductile iron at the expense of ductility. By adding chromium and nickel, the corrosion resistance of ductile iron can be improved. Also, to provide better oxidation protection Aluminum can be added replacing Silicon.

 

Product Specification

 

We offer the following Product specifications 

 

Jointing

Flange End / Socket End

Available Size

80mm - 800mm

Available Fittings

-90º / 45º / 22½º / 11¼º Bend
-90º Duck Foot Bend
-90º Long Radius(LR) Bend
-45º Angle Branch
-Tee / Radial Tee / Level Invert Tee
-Taper / Flat Taper
-Weld-On Flange / Blank Flange
-Flange Spigot / Flanged Socket / Flange Bellmouth / Collar

 

Spigot & Socket Tyton Joint

Diameters – 80mm to 1600mm

Linings – cement mortar lining to DWI 31 (4) (a) plus epoxy seal coat up to 800mm OD, for EN 598, high alumina cement pipe

Protection – zinc aluminium alloy with blue epoxy coating, P.W (red epoxy coating for sewage pipes)

Uses – potable water and sewage sludge

Pressure rating – 40 bar, with standard thrust blocks at the bends

Joint type – Tyton push fit joint

Fittings – Tyton D I fittings

Spigot & Socket Tyton Anchor Joint

Diameters – 80mm – 600mm

Linings – cement mortar lining to DWI 31 (4) (a), for EN 598, high alumina cement pipe

Protection – zinc aluminium alloy with blue epoxy coating (red epoxy coating for sewage pipes)

Uses – potable water and sewage sludge

Fabricated Flanged Pipework

Diameters – 80mm to 1000mm

Linings – cement mortar lining toDWI 31 (4) (a), for EN 598, high alumina cement pipe

Protection – zinc aluminium alloy with blue epoxy coating (red epoxy coating for sewage pipes)

Standard drilling is NP16 with NP10 and NP25 also available. The maximum length is 5800mm.

Coatings for EN545 are cement lined internal and bitumen external, cement lined seal coated internal, blue epoxy internal. Coatings for EN598 are High Alumina Cement lined internal, red epoxy external. Other coatings are available on request.

 

 

Types of Ductile Iron Pipe

The connections of ductile iron pipes are usually push-on joints or gland mechanical joints with rubber gaskets which have good leak prevention and ductility. No welding is required. The designed deflection is 3~5 °, so the number of fittings required can be reduced.

 

There are various types of joints for ductile iron pipes and fittings, each type are dependent on dimensions or specific client requirements. The main types are push on (T type), K type, self-anchored or flanged.

The push on (T type) utilizes a single rubber sealing gasket assuring a tight, permanent seal. This type joint is easy to assemble, eliminates the need for fasteners and is also fast to install. The rubber gasket fits inside the contour of the bell socket. The plain-end (spigot) of each pipe is bevelled to further ease assembly.

 

The K type, mechanical joint is a bolted joint utilising a ductile iron gland and mechanical joint gasket. The mechanical joint is used for water service where many connections are required. All components of the mechanical joint are interchangeable. The spigot end of mechanical joint pipe has the same outside diameter as the push-on joint pipe. As a result, it can be fitted into such joints in the field by bevelling the outside edge.

 

Self-restrained type is a push-in self anchored joint. The principle of joint anchoring consists in transmitting the axial forces from one pipeline to the following one, thus ensuring that the joint does not come apart. Self-restrained joints combine the advantages of flexible joint pipes and welded joint pipes. Self-anchored joints allow the axial thrusts arising at particular points (bends, tapers, tees, blank flanges) to be distributed over one or more pipes, thus avoiding installation of concrete anchor blocks.

Ductile Iron Pipe Plug, Socket Plug, Blind Flange

 

Application of Ductile Iron Pipe

 

Water Supply

With their ability to endure high water pressure and resist corrosion and external impacts over prolonged periods, they are highly suitable for a diverse range of fluid transmission applications.

Wastewater and Sewage

Ductile iron pipes are widely employed in sewerage and wastewater systems, offering efficient and continuous flow with minimal internal blockages. These pipes find specific applications in wastewater treatment plants, industrial wastewater disposal, force mains, manholes, access points, and combined sewer systems.

Fire Protection

These pipes find extensive application in various components of fire protection, including sprinkler systems, fire hydrants, fire mains, fire pumps, fire suppression systems, standpipe systems, and high-rise fire protection.

Mining or Quarrying

These pipes are also utilized for transporting water and various materials, including slurries composed of solid particles suspended in water, from mining and quarry sites. Since they demonstrate exceptional durability and resistance to corrosion, it makes them well-suited to handle abrasive substances and withstand the harsh environmental conditions typically encountered in mining operations.

Gas Distribution

Ductile iron pipes are extensively utilized in gas distribution systems due to their remarkable strength, durability, and resistance to external elements. These pipes play a crucial role in transporting and distributing natural gas, ensuring a safe and dependable supply of this vital energy source to residential, commercial, and industrial sectors.

 

Craftsmanship of Ductile Iron Pipe

 

 

Ductile iron is produced by adding a closely controlled amount of magnesium alloy to a molten iron of low phosphorous and low sulfur content. The magnesium alloy addition produces a remarkable change in the microstructure by causing the carbon in the iron to assume a spheroidal or nodular shape, (as contrasted to the flake form of graphite in gray cast iron), and at the same time producing a finer grained iron matrix in the surrounding ferrite structure. As a result of this remarkable change, a far stronger, tougher, and ductile material is obtained. In addition to the benefits of long life, corrosion resistance, high structural strength, and tight joints, ductile iron is also readily machinable, an important requirement in any pipe that must be drilled, tapped or cut. 

 

FAQ

Q: What are the applications of ductile iron pipes?

A: These pipes find specific applications in wastewater treatment plants, industrial wastewater disposal, force mains, manholes, access points, and combined sewer systems. Constructed with robust materials, ductile iron pipes provide exceptional reliability for all sewage and wastewater management systems.

Q: How much deflection is allowed for ductile iron per joint?

A: The allowable defection varies from 2 to 5 degrees depending on the size and type of joint used. See our deflection charts for more information by clicking here.

Q: What is the difference between Ductile iron pipe and steel pipe?

A: Ductile iron pipe is typically manufactured with larger inside diameters than steel pipe, resulting in lower pumping costs–and an average 21% savings in energy costs.

Q: Is Ductile iron pipe rigid or flexible?

A: Both Ductile Iron (DI) and PVC meet this requirement and are considered flexible pipes. Some specifications require DI pipe due to its "strength” in resisting external loads.

Q: Can Ductile iron pipe be welded?

A: Ductile Iron can be welded successfully to produce welds that have mechanical properties comparable to those of the base iron. As with any base material, the success of welding Ductile Iron depends on suitable equipment, correct procedures, qualified welders, and effective quality control procedures.

Q: How ductile iron pipes are joined?

A: Push On Joints
The most popular, quickest, and easiest-to-assemble joint for Ductile Iron Pipe and fittings in underground applications is the push-on joint. This joint consists of a single rubber gasket placed in a groove inside the socket at the bell end of the pipe.

Q: How is a Ductile iron pipe joint?

A: The joint has four parts: a flange cast with a bell; a rubber gasket that fits in the bell socket; a gland, or follower ring, to compress the gasket; and tee head bolts and nuts for tightening the joint.

As one of the leading ductile iron pipe enterprises in China, we warmly welcome you to buy high-grade ductile iron pipe for sale here from our factory. All our products are with high quality and competitive price.

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